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Process Troubleshooting

Can the component of coke yield from cross-linked aromatics be reduced?

Posted on July 10, 2013 by Jack

The formation of cross-linked aromatic rings can be reduced by lowering the coke drum pressure, raising the coke drum outlet temperature, improving the vacuum tower…

Process Troubleshooting

How can the component of coke yield caused by precipitating asphal­tenes be reduced?

Posted on July 10, 2013 by Jack

The yield of precipitated asphaltenes cannot be reduced because the asphaltenes in the coker feed will produce coke regardless of coke drum operating parameters.

Process Troubleshooting

What is ordinary sponge coke?

Posted on July 10, 2013 by Jack

Sponge coke is a mixture of needle and shot coke. The coke formed is spongelike in appearance, and has a dull, black cast. It is…

Process Troubleshooting

What is needle coke?

Posted on July 10, 2013 by Jack

Needle coke is formed from condensed aromatic compounds. High boiling aromatic compounds (typically 950°F and higher) react in the coke drum by cross-linking the aromatic…

Process Troubleshooting

What is shot coke?

Posted on July 10, 2013 by Jack

Shot coke is composed of precipitated asphaltenes. Asphaltenes are large hydrocarbon molecules that are dispersed in the lighter aromatic and paraffinic oils in vacuum residuum.…

Process Troubleshooting

COKE VCM

Posted on July 10, 2013 by Jack

Petroleum coke sold for fuel may have a high VCM; coke sold for calcining must have a low (10%—13%) VCM. Making coke too soft (high…

Process Troubleshooting

Preflash Towers Save Energy

Posted on July 10, 2013 by Jack

A refinery designed to run a 30° American Petroleum Institute (API) crude must unexpectedly switch to a 40°API crude. Sometimes, large amounts of natural gas…

Process Troubleshooting

Exchanger Train Fouling

Posted on July 10, 2013 by Jack

Heat transfer in crude exchangers often declines because of tube-side fouling. The difference in crude preheat may be 50°F for a dirty vs a clean…

Process Troubleshooting

Overhead Condenser Corrosion

Posted on July 10, 2013 by Jack

Crude oil contains various chloride salts. Some of these salts decompose in the furnace to produce hydrochloric acid. The HCI boils overhead in the fractionator…

Process Troubleshooting

Jet Fuel Stripper

Posted on July 10, 2013 by Jack

One of the important functions of a crude unit is to meet the flash­point specification for the jet fuel product. This is best done by…

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