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Category: Process Troubleshooting

Process Troubleshooting

What is needle coke?

Posted on July 10, 2013 by Jack

Needle coke is formed from condensed aromatic compounds. High boiling aromatic compounds (typically 950°F and higher) react in the coke drum by cross-linking the aromatic…

Process Troubleshooting

What is shot coke?

Posted on July 10, 2013 by Jack

Shot coke is composed of precipitated asphaltenes. Asphaltenes are large hydrocarbon molecules that are dispersed in the lighter aromatic and paraffinic oils in vacuum residuum.…

Process Troubleshooting

COKE VCM

Posted on July 10, 2013 by Jack

Petroleum coke sold for fuel may have a high VCM; coke sold for calcining must have a low (10%—13%) VCM. Making coke too soft (high…

Process Troubleshooting

Preflash Towers Save Energy

Posted on July 10, 2013 by Jack

A refinery designed to run a 30° American Petroleum Institute (API) crude must unexpectedly switch to a 40°API crude. Sometimes, large amounts of natural gas…

Process Troubleshooting

Exchanger Train Fouling

Posted on July 10, 2013 by Jack

Heat transfer in crude exchangers often declines because of tube-side fouling. The difference in crude preheat may be 50°F for a dirty vs a clean…

Process Troubleshooting

Overhead Condenser Corrosion

Posted on July 10, 2013 by Jack

Crude oil contains various chloride salts. Some of these salts decompose in the furnace to produce hydrochloric acid. The HCI boils overhead in the fractionator…

Process Troubleshooting

Jet Fuel Stripper

Posted on July 10, 2013 by Jack

One of the important functions of a crude unit is to meet the flash­point specification for the jet fuel product. This is best done by…

Process Troubleshooting

Stripping Steam Rates

Posted on July 10, 2013 by Jack

Referring again to Figure 1-6, we can see that jet fuel can be downgraded to lower value products as follows: Heavy virgin naphtha. Poor stripping…

Process Troubleshooting

Causes of Inadequate Stripping

Posted on July 10, 2013July 10, 2013 by Jack

Several reasons have been observed for inefficient stripping. Operators note correctly that preheat is improved and steam is saved by minimizing stripping steam. However, far…

Process Troubleshooting

Steam Stripping Cat Cracker Feed

Posted on July 10, 2013 by Jack

A side-stream product drawn from a crude tower is only half fractionated. Refluxing below the drawoff tray controls the product end point. Front-end fractionation takes…

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