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Author: Jack

Process Troubleshooting

Pneumatic Vapor Valve to Shorten Coking Cycle

Posted on July 10, 2013 by Jack

Coke drum overhead vapor valves are massive affairs. Switching a pair of 20-ft diameter drums may require the manipulation of four 18-in. and four 12-in.…

Process Troubleshooting

Time Saving Detail in a Coking Cycles

Posted on July 10, 2013 by Jack

Figure 2-5 shows the valves used during the coking cycle. Prior to switching out of a coke drum, the process operators must be sure that…

Process Troubleshooting

Human Factor in a Long Coking Cycles

Posted on July 10, 2013 by Jack

Turning around a coke drum is a cooperative effort between the process operators and the decoking crew. It is labor intensive and normally accom­plished without…

Process Troubleshooting

Fighting Long Coking Cycles

Posted on July 10, 2013 by Jack

How long should it take to turn a coke drum around? The elapsed time from when one switches out of a full drum until it…

Process Troubleshooting

Increasing the recycle ratio is supposed to stop shot coke formation. However, in some cases, increased recycle ratio has no effect. Why?

Posted on July 10, 2013July 10, 2013 by Jack

Whether or not increased recycle ratio reduces shot coke forma­tion is dependent on the composition of the incremental recycle. Recycling 950°F-1,000°F coker gas oil will…

Process Troubleshooting

Why is it important to reduce the sulfur content of needle coke, and how can it be controlled?

Posted on July 10, 2013 by Jack

Sulfur causes puffing of the calcined needle coke. Increasing the delayed coker recycle ratio by cutting the heavy coker gas oil end point will make…

Process Troubleshooting

Is there any shot coke in needle coke?

Posted on July 10, 2013 by Jack

Needle-grade coke contains no shot coke. Commercial needle coke is typically produced by charging FCCU slurry oil to the delayed coker. All of the components…

Process Troubleshooting

Is there any needle coke in shot coke?

Posted on July 10, 2013 by Jack

The outside surface of shot coke spheres is coated with a layer of needle coke. The coating gives shot coke its polished-surface ap­pearance.

Process Troubleshooting

Can the component of coke yield from cross-linked aromatics be reduced?

Posted on July 10, 2013 by Jack

The formation of cross-linked aromatic rings can be reduced by lowering the coke drum pressure, raising the coke drum outlet temperature, improving the vacuum tower…

Process Troubleshooting

How can the component of coke yield caused by precipitating asphal­tenes be reduced?

Posted on July 10, 2013 by Jack

The yield of precipitated asphaltenes cannot be reduced because the asphaltenes in the coker feed will produce coke regardless of coke drum operating parameters.

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