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Author: Jack

Fabrication

Welding Preheating

Posted on April 18, 2018June 14, 2019 by Jack

Preheating is the process of raising the temperature of the base metal above ambient temperature immediately before welding and holding it during welding. Preheating is…

Fabrication

Consumables – Backing Gas

Posted on April 18, 2018June 14, 2019 by Jack

Inert backing gas (such as Ar, CO2, or possibly N2 for stainless steel vessels) is required with GMAW and GTAW processes for root passes of…

Fabrication

Consumables – Shielding Gas

Posted on April 18, 2018June 14, 2019 by Jack

Shielding gases for GTAW, GMAW and FCAW-G processes are used to shield the welding arc and molten weld metal from nitrogen and oxygen in the…

Fabrication

Consumables – Flux

Posted on April 18, 2018June 14, 2019 by Jack

Flux is used in several different forms depending upon the welding process. For the SMAW process, it is extruded as a coating on the electrodes.…

Fabrication

Submerged Arc Welding

Posted on April 18, 2018June 14, 2019 by Jack

The SAW (submerged arc welding) process uses a continuously fed consumable electrode (or electrodes) in the form of a wire or strip (for weld overlays)…

Fabrication

Flux Cored Arc Welding

Posted on April 18, 2018June 14, 2019 by Jack

FCAW (flux cored arc welding) is a variation of the GMAW process which uses flux-cored wire instead of solid bare wire. Among other things, the…

Fabrication

Gas Metal Arc Welding

Posted on April 18, 2018June 14, 2019 by Jack

GMAW (gas metal arc welding), commonly referred to as “MIG” welding, utilizes an automatically fed consumable electrode in the form of wire from a spool…

Fabrication

Gas Tungsten Arc Welding

Posted on April 18, 2018June 14, 2019 by Jack

GTAW (gas tungsten arc welding), commonly referred to as “TIG” welding, utilizes a nonconsumable tungsten electrode and separate filler metal in the form of wire…

Fabrication

Shielded Metal Arc Welding

Posted on April 18, 2018June 14, 2019 by Jack

SMAW (shielded metal arc welding), commonly referred to as “stick” welding, is strictly a manual process that uses a consumable flux-coated metal electrode to provide…

Fabrication

Postweld Heat Treatment

Posted on April 18, 2018June 14, 2019 by Jack

Note PWHT is a very important factor that can have a significant effect on the integrity and reliability of the vessel. Omitted or improperly performed…

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