Category Archives for Materials

PIPE ROUGHNESS TABLE

PIPE ROUGHNESS TABLE Material Absolute roughness (in x 10 -3) Absolute roughness (micron or m x 10-6) Riveted steel 1 36-360 915-9150 Concrete 1 12-120 305-3050 Ductile iron 2 102 2591 Wood stave 1 3.6-7.2 91-183 Galvanized iron 1 6 … Continue reading

14. December 2023 by Jack
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Understanding Minimum Design Metal Temperature (MDMT)

The Minimum Design Metal Temperature (MDMT) is a crucial factor in engineering and manufacturing, particularly for pressure vessels and piping systems. It represents the lowest permissible temperature at which a material can be safely subjected to design loads without experiencing … Continue reading

12. December 2023 by Jack
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Guidelines to Determine MPT for Existing Vessels

Note that “minimum pressuring temperature” (MPT) is the same as “minimum design metal temperature” (MDMT). Most vessels built since 1969 to Company specifications should already have MPT on the vessel drawings, or on Safety Instruction Sheets (SISs). For carbon and … Continue reading

18. April 2018 by Jack
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Variables Which Affect Notch Toughness

Temperature. The ferritic steels (carbon, low alloy, and 400 series stainless) undergo a ductile-to-brittle transition as temperature is lowered. Each of these steels has a ductile-to-brittle transition temperature range. Above their transition temperature range these steels are tough; in and … Continue reading

18. April 2018 by Jack
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Relationship of Flaw Crack Size, Stress, and Notch Toughness

Fracture mechanics uses stress analysis techniques to define a stress intensity factor (KI) which is proportional to the product of stress and the square root of flaw size. Fracture occurs when the stress intensity factor exceeds a critical value. For … Continue reading

18. April 2018 by Jack
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Fracture mechanics

Fracture mechanics is an analytical tool for quantitatively relating the factors controlling susceptibility to brittle fracture. Fracture mechanics is used only in critical applications justifying in-depth engineering analysis. The principal factors to be considered in fracture mechanics are: 1. Flaw … Continue reading

18. April 2018 by Jack
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Steel Selection for Pressure Vessels Subject to Autorefrigeration

Autorefrigeration should be considered when selecting steels, as described below. In some liquid services such as LPG, a leak could reduce the pressure and cause a drop in temperature of a pressure vessel and its contents as the liquid boils … Continue reading

18. April 2018 by Jack
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Transition Temperature Approach to Fracture Control

The ferritic steels (carbon, low alloy, and 400 series stainless steels) all undergo a ductile-to-brittle transition as temperature is lowered. Each of these steels has a ductile-to-brittle transition temperature range. Above their transition temperature range these steels are tough; at … Continue reading

18. April 2018 by Jack
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Design to Prevent Brittle Fracture

Susceptibility of structures to brittle fracture depends on: 1. Preexisting flaw size 2. Tensile stress level 3. Fracture toughness of the material Flaw size and stress level are controlled by design, fabrication, and inspection in accordance with the ASME code. … Continue reading

18. April 2018 by Jack
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Definition of Brittle Fracture

Brittle fracture is a sudden, often catastrophic failure which is inherent to “brittle” materials (discussed below). It involves little or no deformation (yielding), and it has been experienced in steel structures such as pressure vessels, tanks, pipes, ships, bridges, beams, … Continue reading

18. April 2018 by Jack
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